Friday, September 03, 2010

BLADE ASSEMBLY

Units

Part Type

Milling

CNC-Controller

KALYANI-JYOTI_4X_X

Program number

200

Subroutine number

201

Axis type

4th Axis around Y

Trochoidal

Work material

None

Operations

Model name	D:\PARTFILES\SolidCAM\HAAS TRIALS BANGALORE\BLADE\BLADE ASSEMBLY.SLDASM
Directory	J:\PARTFILES\BFW TURBINE TRIALS\STAGE 1 BLADE AMOD
Name	BLADE ASSEMBLY

Friday, September 03, 2010 Images BLADE ASSEMBLY

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Friday, September 03, 2010 Operation BLADE ASSEMBLY

1   BT40 SEM 22x60

BULL NOSE MILL ROUGHING TOOL
D: 50 mm
R: 6 mm
AD: 50
TL: 80 mm
OHL: 60 mm
CL: 24 mm
H: 100 mm
H 51        D 1
Flutes: 2
2   BT40 EM 16x65

BULL NOSE MILL
D: 50 mm
R: 6 mm
AD: 50
TL: 80 mm
OHL: 50 mm
CL: 6 mm
H: 100 mm
H 52        D 2
Flutes: 2
5   BT40 SEM 32x75

BULL NOSE MILL
D: 32 mm
R: 5 mm
AD: 32
TL: 80 mm
OHL: 66 mm
CL: 24 mm
H: 100 mm
H 55        D 5
Flutes: 2
6   BT40 EM 16x651

BALL NOSE MILL
D: 16 mm
R: 8 mm
AD: 16
TL: 80 mm
OHL: 66 mm
CL: 24 mm
H: 100 mm
H 56        D 6
Flutes: 2
7   BT40 ER 32x60

BULL NOSE MILL
D: 12 mm
R: 1.6 mm
AD: 12
TL: 80 mm
OHL: 58 mm
CL: 24 mm
H: 100 mm
H 57        D 7
Flutes: 2
8   BT40 ER 32x60

BALL NOSE MILL
D: 12 mm
R: 6 mm
AD: 12
TL: 80 mm
OHL: 45 mm
CL: 24 mm
H: 100 mm
H 58        D 8
Flutes: 2
9   BT40 ER 32x60

BALL NOSE MILL
D: 10 mm
R: 5 mm
AD: 10
TL: 80 mm
OHL: 55 mm
CL: 24 mm
H: 100 mm
H 59        D 9
Flutes: 2
10   BT40 ER 32x60

END MILL
D: 12 mm
AD: 12
TL: 80 mm
OHL: 58 mm
CL: 24 mm
H: 100 mm
H 60        D 10
Flutes: 2
14   BT40 ER 32x60

BULL NOSE MILL
D: 20 mm
R: 1.6 mm
AD: 20
TL: 80 mm
OHL: 45 mm
CL: 24 mm
H: 100 mm
H 64        D 14
Flutes: 2

Friday, September 03, 2010 Total time BLADE ASSEMBLY

Operation Name Operation Operation description Tool Coolant Tool Number Transform Time
MAC 1 (2- Position) HSS_PC_Lin_faces4_T1 Linear 1 0:00:34
MAC 1 (3- Position) HSS_PC_Lin_faces5_T1 Linear 1 0:00:35
MAC 1 (1- Position) HSS_Proj_faces_T1 Projection 1 0:01:19
MAC 1 (1- Position) HSS_ParC_faces10_T1 Parallel to Curve(s) 1 0:01:53
MAC 1 (4- Position) HSS_Proj_faces12_T1 Projection 1 0:01:18
MAC 1 (4- Position) HSS_ParC_faces13_T1 Parallel to Curve(s) 1 0:01:53
MAC 1 (4- Position) HSS_ParC_faces14_T1 Parallel to Curve(s) 1 0:00:58
MAC 1 (3- Position) HSM_R_Cont_RHO FIN 3_T14 Contour roughing 14 0:01:25
MAC 1 (2- Position) HSM_R_Cont_model1_T14 Contour roughing 14 0:01:35
MAC 1 (1- Position) HSM_R_Cont_model2_T14 Contour roughing 14 0:01:49
MAC 1 (4- Position) HSM_R_Cont_model3_T14 Contour roughing 14 0:01:15
MAC 1 (4- Position) HSS_PC_CZ_faces19_T14 Constant Z 14 0:00:33
MAC 1 (4- Position) HSS_ParC_faces20_T2 Parallel to Curve(s) 2 0:00:03
MAC 1 (4- Position) HSS_ParC_faces20_T2_1 Parallel to Curve(s) 2 0:00:03
MAC 1 (4- Position) HSS_ParC_faces20_T2_2 Parallel to Curve(s) 2 0:00:03
MAC 1 (1- Position) HSS_ParC_faces21_T2 Parallel to Curve(s) 2 0:00:03
MAC 1 (1- Position) HSS_ParC_faces22_T2 Parallel to Curve(s) 2 0:00:03
MAC 1 (1- Position) HSS_ParC_faces23_T2 Parallel to Curve(s) 2 0:00:03
MAC 1 (1- Position) HSM_R_Cont_target_T5 Contour roughing 5 0:05:09
MAC 1 (4- Position) HSM_R_Cont_model8_T5 Contour roughing 5 0:05:24
MAC 1 (2- Position) HSM_CZ_model10_T7 Constant Z machining 7 0:01:58
MAC 1 (3- Position) HSM_CZ_model9_T7 Constant Z machining 7
MAC 1 (2- Position) HSM_Lin_model6_T8 Linear machining 8
MAC 1 (2- Position) HSM_Lin_model7_T8 Linear machining 8
MAC 1 (3- Position) HSM_Lin_model4_T8 Linear machining 8
MAC 1 (3- Position) HSM_Lin_model5_T8 Linear machining 8
MAC 1 (1- Position) HSM_CZ_model2_T14 Constant Z machining 14
MAC 1 (4- Position) HSM_CZ_model3_T14 Constant Z machining 14
MAC 1 (4- Position) HSS_PC_CZ_faces19_T14_1 Constant Z 14
MAC 1 (1- Position) F_contour1_T1 Profile 1
MAC 1 (1- Position) HSM_CZ_model11_T10 Constant Z machining 10
MAC 1 (4- Position) HSM_CZ_model12_T10 Constant Z machining 10
MAC 1 (4- Position) HSS_MC_faces3_T9 Morph between Curves 9
MAC 1 (4- Position) HSS_ParS_faces17_T9 Parallel to Surface 9
MAC 1 (4- Position) HSS_ParS_faces31_T9 Parallel to Surface 9
MAC 1 (1- Position) 5X_4A_DRV FACES_T6 General 6
MAC 1 (1- Position) 5X_4A_faces44_T9 General 9
MAC 1 (1- Position) 5X_4A_faces27_T9 General 9
MAC 1 (1- Position) 5X_4A_faces33_T7 General 7
Total time 0:27:56

1 BT40 SEM 22x60 BULL NOSE MILL	ROUGHING TOOL
	D: 50 mm R: 6 mm AD: 50	TL: 80 mm OHL: 60 mm CL: 24 mm H: 100 mm	H 51 D 1 Flutes: 2
2 BT40 EM 16x65 BULL NOSE MILL
	D: 50 mm R: 6 mm AD: 50	TL: 80 mm OHL: 50 mm CL: 6 mm H: 100 mm	H 52 D 2 Flutes: 2
5 BT40 SEM 32x75 BULL NOSE MILL
	D: 32 mm R: 5 mm AD: 32	TL: 80 mm OHL: 66 mm CL: 24 mm H: 100 mm	H 55 D 5 Flutes: 2
6 BT40 EM 16x651 BALL NOSE MILL
	D: 16 mm R: 8 mm AD: 16	TL: 80 mm OHL: 66 mm CL: 24 mm H: 100 mm	H 56 D 6 Flutes: 2
7 BT40 ER 32x60 BULL NOSE MILL
	D: 12 mm R: 1.6 mm AD: 12	TL: 80 mm OHL: 58 mm CL: 24 mm H: 100 mm	H 57 D 7 Flutes: 2
8 BT40 ER 32x60 BALL NOSE MILL
	D: 12 mm R: 6 mm AD: 12	TL: 80 mm OHL: 45 mm CL: 24 mm H: 100 mm	H 58 D 8 Flutes: 2
9 BT40 ER 32x60 BALL NOSE MILL
	D: 10 mm R: 5 mm AD: 10	TL: 80 mm OHL: 55 mm CL: 24 mm H: 100 mm	H 59 D 9 Flutes: 2
10 BT40 ER 32x60 END MILL
	D: 12 mm AD: 12	TL: 80 mm OHL: 58 mm CL: 24 mm H: 100 mm	H 60 D 10 Flutes: 2
14 BT40 ER 32x60 BULL NOSE MILL
	D: 20 mm R: 1.6 mm AD: 20	TL: 80 mm OHL: 45 mm CL: 24 mm H: 100 mm	H 64 D 14 Flutes: 2

Operation Name	Operation	Tool Number	Time
MAC 1 (2- Position) HSS_PC_Lin_faces4_T1	Linear	1	0:00:34
MAC 1 (3- Position) HSS_PC_Lin_faces5_T1	Linear	1	0:00:35
MAC 1 (1- Position) HSS_Proj_faces_T1	Projection	1	0:01:19
MAC 1 (1- Position) HSS_ParC_faces10_T1	Parallel to Curve(s)	1	0:01:53
MAC 1 (4- Position) HSS_Proj_faces12_T1	Projection	1	0:01:18
MAC 1 (4- Position) HSS_ParC_faces13_T1	Parallel to Curve(s)	1	0:01:53
MAC 1 (4- Position) HSS_ParC_faces14_T1	Parallel to Curve(s)	1	0:00:58
MAC 1 (3- Position) HSM_R_Cont_RHO FIN 3_T14	Contour roughing	14	0:01:25
MAC 1 (2- Position) HSM_R_Cont_model1_T14	Contour roughing	14	0:01:35
MAC 1 (1- Position) HSM_R_Cont_model2_T14	Contour roughing	14	0:01:49
MAC 1 (4- Position) HSM_R_Cont_model3_T14	Contour roughing	14	0:01:15
MAC 1 (4- Position) HSS_PC_CZ_faces19_T14	Constant Z	14	0:00:33
MAC 1 (4- Position) HSS_ParC_faces20_T2	Parallel to Curve(s)	2	0:00:03
MAC 1 (4- Position) HSS_ParC_faces20_T2_1	Parallel to Curve(s)	2	0:00:03
MAC 1 (4- Position) HSS_ParC_faces20_T2_2	Parallel to Curve(s)	2	0:00:03
MAC 1 (1- Position) HSS_ParC_faces21_T2	Parallel to Curve(s)	2	0:00:03
MAC 1 (1- Position) HSS_ParC_faces22_T2	Parallel to Curve(s)	2	0:00:03
MAC 1 (1- Position) HSS_ParC_faces23_T2	Parallel to Curve(s)	2	0:00:03
MAC 1 (1- Position) HSM_R_Cont_target_T5	Contour roughing	5	0:05:09
MAC 1 (4- Position) HSM_R_Cont_model8_T5	Contour roughing	5	0:05:24
MAC 1 (2- Position) HSM_CZ_model10_T7	Constant Z machining	7	0:01:58
MAC 1 (3- Position) HSM_CZ_model9_T7	Constant Z machining	7
MAC 1 (2- Position) HSM_Lin_model6_T8	Linear machining	8
MAC 1 (2- Position) HSM_Lin_model7_T8	Linear machining	8
MAC 1 (3- Position) HSM_Lin_model4_T8	Linear machining	8
MAC 1 (3- Position) HSM_Lin_model5_T8	Linear machining	8
MAC 1 (1- Position) HSM_CZ_model2_T14	Constant Z machining	14
MAC 1 (4- Position) HSM_CZ_model3_T14	Constant Z machining	14
MAC 1 (4- Position) HSS_PC_CZ_faces19_T14_1	Constant Z	14
MAC 1 (1- Position) F_contour1_T1	Profile	1
MAC 1 (1- Position) HSM_CZ_model11_T10	Constant Z machining	10
MAC 1 (4- Position) HSM_CZ_model12_T10	Constant Z machining	10
MAC 1 (4- Position) HSS_MC_faces3_T9	Morph between Curves	9
MAC 1 (4- Position) HSS_ParS_faces17_T9	Parallel to Surface	9
MAC 1 (4- Position) HSS_ParS_faces31_T9	Parallel to Surface	9
MAC 1 (1- Position) 5X_4A_DRV FACES_T6	General	6
MAC 1 (1- Position) 5X_4A_faces44_T9	General	9
MAC 1 (1- Position) 5X_4A_faces27_T9	General	9
MAC 1 (1- Position) 5X_4A_faces33_T7	General	7
Total time			0:27:56